I recently replaced the driver's side seat spring box in my 1984 380SE. Here
are some tips in case anybody is interested. I had a donor passenger seat
from an 83 300SD that I salvaged the spring box from.
- Do not disconnect battery or electrical connections till you have removed
all the bolts holding the seat down to the chassis. You will need to move
the seat back and forth to get at all the bolts.
- Raise the seat to its highest level in the rear to be able to fit a 10mm
socket and ratchet underneath the rails.
- To remove the seat bottom cover, it helps to first unbolt the seat back
from the seat bottom. You have to do this anyway to replace the spring box.
- To remove the cover, lay the seat bottom with the bottom up and then
press the spring down while removing the seat cover. The ends fit into
narrow channels and have to be kinda peeled out with the spring pressed
down. Start from the back first. I did the entire work by sitting the seat
upside down on top of two milk cartons stacked one on top of the other. The
height and leverage provided worked great (I was watching TV in the living
room while doing all this - so needed a workbench).
- Remove and set aside the headrest while doing all the work. It gets in
the way.
- The biggest PITA was unscrewing the three screws which hold the seat
tracks to the spring box. I had a hefty Philips screwdriver but still they
were godawful tight. Finally, I found what worked great was a screwdriver
bit and a ratchet.
- To remove the tracks, you need to move them back and forth to line up the
center hole for removing the center screw. Also, when the rear screw is
exposed, the front one gets covered by the track. With no power, moving this
is impossible. What I did was pull out the cable which comes out of the seat
adjustment motor from the donor seat. Then inserted one end of this cable in
the seat adjustment gearing (the worm) and chucked the other end into an
electric drill. Worked like a dream in moving the tracks back and forth.
- Finally, I hated the soft seats. So, I cut some length of horse hair from
the donor seat and stuck it between the spring flutes to stiffen em. It has
been working great - the seat is nice and firm !
Amit Prasad
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