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00 - Maintenance, service, technical data; General descriptions; Operating instructions; General considerations concerning service products (fluids, etc.); Jacking-up, towing-off, laying-up vehicle
- Intro - 123 Chassis Manual Introduction
- Intro - 617 Engine Manual Introduction
- 005 - Instructions for use of serivice manual
- 005/1 - Model and unit survey
- 005/2 - Identification of vehicles
- 010 - Technical Data
- 010 - Model and system identification
- 010 - Engine and vehicle identification
- 015 - Vehicle identification number locations
- 015 - Vehicle identification number locations
- 020 - Technical Data
- 020 - Technical Data
- 030 - Technical Data
- 040 - Technical Data
01 - Engine, removal and installation; Crankcase, cylinder head, engine breathing
- 010 - Checking compression pressure
- 015 - Checking cylinders for leaks
- 020 - Evaluation of cylinder bores
- 025 - Measuring oil consumption
- 030 - Removal and installation of engine (oil capacity)
- 040 - Engine breather -- functional description
- 110 - Measuring, boring and honing cylinder bores
- 115 - Renewing, boring and honing cylinder liners
- 120 - Facing cylinder crankcase parting surface
- 130 - Knocking-out and inserting steel balls for main oil ducts
- 140 - Replacing core hole closing cover in cylinder crankcase
- 215 - Removal and installation of front cylinder crankcase cover
- 220 - Removal and installation of intermediate flange
- 310 - Removal and installation of complete oil pan
- 405 - Cylinder head bolts and tightening of cylinder head bolts
- 415 - Removal and installation of cylinder head
- 417 - Removal and installation of pre-chambers
- 418 - Facing cylinder head parting surface
- 420 - Pressure-testing cylinder head
03 - Crank assembly
- 310 - Checking, renewing and tightening connecting rod bolts
- 313 - Reconditioning and squaring connecting rod
- 316 - Removal and installation of pistons
- 318 - Checking and reconditioning of crankshaft
- 320 - Mounting of crankshaft
- 324 - Renewing front crankshaft radial sealing ring
- 327 - Renewing rear crankshaft radial sealing ring
- 340 - Removal and installation of pulley, vibration damper and balancing disc
- 344 - Static balancing of balancing disc
- 345 - Checking and correcting adjustment of TDC transmitter
- 350 - Removal and installation of crankshaft sprocket
- 410 - Removal and installation of flywheel and driven plate
- 430 - Renewing ring gear of flywheel
- 440 - Statically balancing of flywheel
- 450 - Instructions for full balancing of engine
05 - Engine timing, valves
- 210 - Inspection and adjustment of valve clearance
- 215 - Inspection and adjustment of camshaft timing
- 220 - Removal and installation of camshaft
- 225 - Grinding camshaft bearing journals
- 235 - Removal and installation of rocker arms with rocker arm bearing brackets
- 240 - Renewal of rocker arms and rocker arm bearing brackets
- 250 - Removal and installation of valve springs
- 260 - Checking valve springs
- 270 - Replacement of valve stem seals
- 280 - Checking and machining valves
- 285 - Checking and renewing valve guides
- 291 - Machining valve seats
- 310 - Removal and installation of chain tensioner
- 320 - Renewing timing chain
- 330 - Removal and installation of tensioning rail
- 340 - Removal and installation of slide rails
- 412 - Removal and installation of intermediate sprocket shaft
- 440 - Removal and installation of guide wheel
07.1 - Diesel injection system
- 001 - Survey model -- engine -- inejection pump
- 010 - Operation injection pump with governor
- 015 - Operation engine-transmission overload protection
- 100 - Adjustment of idle speed and idle speed adjuster
- 105 - Checking maximum speed at no-load
- 108 - Checking injection timing (begin of delivery) with digital tester (RIV method)
- 109 - Checking injection timing (begin of delivery) (high pressure method)
- 110 - Checking injection timing (begin of delivery) (flow pressure method)
- 111 - Checking injection timing (begin of delivery) (position indicator RIV method)
- 114 - Adjusting injection timing (begin of delivery) with digital tester (RIV method) -- following checkup
- 115 - Adjusting injection timing (begin of delivery) (high pressure method) -- following checkup
- 116 - Adjusting injection timing (begin of delivery) (position indicator RIV method) -- following checkup
- 135 - Checking injection nozzles
- 137 - Disassembly, cleaning, assembly and adjustment of injection nozzles
- 140 - Venting injection system
- 145 - Checking fuel pump and bypass valve
- 150 - Checking vacuum shutoff for leaks
- 200 - Removal and installation of injection pump
- 201 - Installation of injection pump (with locking screw)
- 210 - Replacement of pipe connection, delivery valve or copper sealing ring on injection pump
- 220 - Replacement of vacuum control unit at injection pump
- 230 - Removal and installation of injection nozzles
- 235 - Removal and installation of fuel pump
- 240 - Removal and installation of injection timing device
07.2 - Carburetor system
07.3 - Mechanically and mechanically/electronically controlled gasoline injection system
07.4 - Electronically controlled gasoline injection system
09 - Air cleaner, intake air preheater; Exhaust gas turbocharger
13 - Air compressor, belt drives
14 - Intake manifold, exhaust manifold; Engine brake, emission control system
15 - Electrical system engine (ignition system, preheating system, starter, alternator)
18 - Engine lubrication, engine oil cooler
- 005 - Oil circuit, oil pressure, pressure relief valve and oil filter
- 031 - Removal and installation of oil return flow line of exhaust gas turbocharger
- 040 - Removal and installation of oil spray nozzles
- 110 - Removal and installation of oil filter
- 120 - Checking thermostat in oil filter
- 125 - Removal and installation of thermostat in oil filter
- 210 - Removal and installation of oil pump
- 215 - Removal and installation of oil pressure relief valve
20 - Engine cooling system, coolant hoses, ratiator
- 005 - Coolant circuit and engine cooling
- 010 - Draining and filling of coolant -- antifreeze table width="85%"
- 015 - Cleaning cooling system
- 110 - Removal and installation of coolant thermostat
- 210 - Removal and installation of coolant pump
- 220 - Reconditioning of coolant pump
- 225 - Sealing coolant pump
- 230 - Removal and installation of coolant pump housing
- 310 - Viscofan coupling, temperature-controlled
- 420 - Removal and installation of radiator
- 425 - Reconditioning of radiator
- 430 - Checking of expansion tank closing cover
- 490 - Illustrated thermostat layout
22 - Engine mounting
25 - Clutch
26 - Manual transmission, power take-offs
27 - Automatic transmission
28 - Transfer case
29 - Pedals
30 - Throttle control
31 - Frame; Trailer operation
32 - Suspension
- 010 - Permissible combinations springs--shock absorbers
- 100 - Removal and installation of front shock absorber
- 110 - Removal and installation of rear shock absorber
- 120 - Checking shock absorber
- 125 - Checking alignment of front shock absorbers
- 126 - Checking alignment of rear shock absorbers
- 200 - Removal and installation of front spring
- 205 - Removal and installation of front spring (in combination with removal and installation of front axle half on vehicles following an accident 33-200)
- 220 - Adjustment of front springs
- 230 - Removal and installation of rear springs
- 240 - Adjustment of rear springs
- 250 - Test value of springs
- 300 - Removal and installation of torsion bar on front axle
- 310 - Removal and installation of torsion bar on rear axle
- 501 - Functional description
- 510 - Checking spring struts
- 520 - Checking pressure reservoir
- 530 - Checking pressure oil pump and level controller
- 610 - Removal and installation of spring struts
- 620 - Removal and installation of pressure reservoir
- 630 - Draining and filling of pressure oil system
- 640 - Removal and installation of pressure oil pump
- 641 - Conversion of suction and pressure line on model 123 with diesel engine 3rd version
- 645 - Replacement of radial sealing ring for pressure oil pump
- 660 - Removal and installation of connecting rod of level controller
- 670 - Removal and installation of level controller
- 671 - Conversion of oil lines between level controller and pressure reservoir in the event of complaints about noise
33 - Front axle
- 200 - Removal and installation of front axle half
- 300 - Adjustment of wheel bearing and play
- 310 - Removal and installation of front wheel hub
- 320 - Disassembly, inspection, repair and assembly of front wheel hub
- 400 - Removal and installation of steering knuckle
- 410 - Checking the steering knuckle
- 420 - Removal and installation of steering knuckle arm
- 425 - Checking supporting and guide joint of steering knuckle bearing
- 430 - Replacement of sleeves for supporting and guide joint of steering knuckle bearings
- 440 - Replacement of supporting joint for steering knuckle bearing
- 500 - Removal and installation of upper control arm
- 512 - Removal, disassembly, assembly and installation of lower control arm
- 515 - Removal and installation of brake support
- 520 - Reconditioning bearing of lower control arm
- 540 - Checking supporting joint and supporting tube of brake support
- 550 - Checking and reconditining bearing of upper control arm
- 560 - Checking upper control arm
- 570 - Checking lower control arm
35 - Rear axle, trailing axle
- 010 - Removal and installation of complete rear axle
- 040 - Removal and installation of front rubber bearing of rear axle suspension
- 050 - Removal and installation of rear rubber bearing of rear axle suspension
- 110 - Removal and installation of semi-trailing arm, replacement of rubber bearings
- 130 - Removal and installation of rear axle shaft flange, adjustment of bearings
- 310 - Removal and installation of coupled semi-trailing arm, replacement of rubber bearing
- 330 - Removal and installation of link between coupled semi-trailing arm and caliper carrier
- 350 - Disassembly, assembly and adjustment of wheel carrier
- 360 - Removal and istallation of caliper carrier and rear axle shaft flange, adjustment of wheel bearing
- 410 - Complete inspection of rear axle wheel location
- 420 - Inspection of semi-trailing arms
- 430 - Inspection of rear axle carrier
- 500 - Differentiating characteristics, installation survey for rear axle center piece
- 520 - Removal and installation for rear axle center piece with rear axle shafts
- 530 - Replacement of radial sealing ring on drive pinion (rear axle center piece installed)
- 540 - Replacement of radial seald ring of rear axle shaft (rear axle center piece installed)
- 550 - ?
- 550-2 - ?
- 550-3 - ?
- 550-4 - ?
- 560 - Reconditioning of differential
- 620 - Removal and installation of rear axle shaft
- 660 - Exchanging rubber sleeves on rear axle shaft
- 680 - Removal and installation of ring-shaped weight on inner joints of rear axle shafts
40 - Wheels, chassis measurements
- 010 - Lifting vehicle with jack
- 013 - Positioning of jacking-up shoes and jacks
- 100 - Survey rims and tires
- 102 - Rims
- 104 - Tires
- 106 - Tire inflation pressure
- 108 - Snow chains
- 110 - Removing and mounting of wheels
- 111 - Removing and mounting of wheel covers
- 112 - Removal and installation of holding spring or annular spring for wheel cover
- 113 - Removing and mounting hub cap for forged light alloy rims
41 - Propeller shaft
42 - Brakes - hydraulical and mechanical system
- 010 - Bleeding the brake system or renewing the brake fluid
- 012 - Checking brake lines and brake hoses
- 015 - Checking the brake system for leaks
- 035 - Checking warning device in expansion tank
- 040 - Inspection or adjustment of mechanical brake light switch
- 100 - Removal and installation of caliper on front axle
- 120 - Removal and installation of caliper on rear axle
- 140 - Checking piston release clearance in caliper
- 150 - Replacement of piston seal on front axle caliper
- 155 - Replacement of piston seal on rear axle caliper
- 160 - Replacement of brake pads
- 220 - Removal and installation of brake disc on front axle
- 228 - Removal and installation of brake disc on rear axle
- 260 - Cleaning of brake discs
- 310 - Removal and installation of tandem main cylinder
- 315 - Disassembly, inspection and assembly of stepped tandem main cylinder
- 510 - Removal and installation of parking brake pedal system
- 515 - Replacement of rubber stop in pedal system of parking brake
- 520 - Removal and installation of front brake cable control
- 525 - Removal and installation of rear brake cable control
- 530 - Removal and installation of brake shoes of parking brake
- 540 - Readjustment or adjustment of brake shoes of parking brake
43 - Brakes - pneumatic system and auxiliary brakes
- 023 - Testing check valve
- 325 - Checking brake booster
- 350 - Removal and installation of brake booster
- 610 - Removal and installation of single diaphragm vacuum pump
- 615 - Removal and installation of double diaphragm vacuum pump
- 618 - Removal and installation of piston vacuum pump
- 620 - Replacing diaphragm and plate valves of single-diaphragm vacuum pump
- 625 - Replacing diaphragm and plate valves of double diaphragm vacuum pump
- 628 - Replacing piston seal and plate valves of piston vacuum pum
- 630 - Replacing rocker arm of single diaphragm vacuum pump
- 635 - Renewing rocker arm of piston vacuum pump
- 660 - Checking single diaphragm, double diaphragm and piston vacuum pump
46 - Steering
- 010 - Differentiating characteristics of steering gears
- 070 - Reconditioning of steering gear
- 110 - Checking play of steering components
- 120 - Checking start of manual restriction
- 130 - Checking oil pressure of power steering pump
- 220 - Reconditioning of steering gear
- 220-2 - Reconditioning of steering gear (continued)
- 310 - Removal and installation of manual steering
- 412 - Removal and installation of power steering
- 480 - Adjustment of power steering in vehicle
- 510 - Removal and installation of pitman arm
- 520 - Removal and installation of intermediate steering arm
- 540 - Removal and installation of track rod
- 550 - Removal and installation of drag link
- 610 - Removal and installation of steering wheel
- 620 - Removal and installation of jacket tube
- 625 - Disassembly and assembly of jacket tube
- 630 - Removal and installation of steering shaft
- 640 - Removal and installation of steering lock
- 640-2 - Removal and installation of steering lock (continued)
- 700 - Differentiating characteristics of power steering pump
- 705 - Renewing radial sealing ring of power steering pump
- 710 - Removal and installation of power steering pump
- 720 - Disassembly, checkup and reconditioning of power steering pump
- 740 - Assembly of power steering pump
- 760 - Removal and installation of mounting bracket for power steering pump
47 - Fuel system
49 - Exhaust system, heat shield, outer
- 100 - Removal and installation of exhaust system
54 - Electrical system; Equipment and instruments; Speed control systems
- 005 - Battery test, service and maintenance
- 100 - Designation and layout of grounding points
- 250 - Removal and installation of instrument cluster
- 251 - Removal and installation of indicating instruments
- 253 - Removal and installation of tachometer
- 256 - Function immersion tube transmitter for fuel gauge
- 257 - Testing fuel gauge
- 258 - Removal and installation of time clock
- 270 - Pressure difference warning system wiring diagram [USA] 1977
- 305 - Removal and installation of rotary light switch
- 310 - Removal and installation of of combination switch
- 312 - Testing, refinishing resetting of turnsignal arm
- 325 - Removal and installation of turnsignal lamp and warning flasher switch with relay
- 326 - Layout warning flasher relay starting September 1981
- 340 - Removal and installation of switch console
- 350 - Wiring diagram special versions for fog lamp, headlamp flasher, backup lamp
- 390 - Renewing bulbs of control system, heater
- 391 - Renewing bulb for ashtray light
- 410 - Seatbelt warning device, ignition key, lamps [USA] starting 1978
- 500 - Cruise control operation
- 504 - Testing with adapter
- 506 - Testing coding plug
- 510 - Checking switch, control unit and line harness
- 515 - Checking switch
- 520 - Checking sensor
- 525 - Checking cable control
- 530 - Checking control unit
- 541 - Removal and installation of acutator
- 545 - Removal and installation of switch
- 550 - Removal and installation of sensor on mechanical tachometer
- 555 - Removal and installation of cable control
- 560 - Adjustment of cable control
- 561 - Adjustment of connecting rod
- 565 - Removal and installation of control unit
- 575 - Removal and installation of switch on clutch pedal
- 577 - Removal and installation of relay decel shutoff / cruise control
- 580 - Wiring diagram
55 - Auxiliary drives, hydraulic and articulated systems
58 - Tools, test instruments, equipment
60 - Body, general
61 - Understructure
62 - Front end and front wall
63 - Side wall
64 - Rear wall and rear end
65 - Roof
67 - Glass (panes) and windows
68 - Interior equipment
- 100 - Removal and installation of instrument panel
- 105 - Removal and installation of loudspeaker cover
- 120 - Removal and installation of glove compartment lid
- 130 - Removal and installation of glove compartment lid lock
- 140 - Removal and installation of glove compartment
- 150 - Removal and installation of bottom instrument panel cover
- 200 - Removal and installation of center console
- 230 - Removal and installation of gear shift lever cover
- 400 - Removal and installation of reveal molding on top of windshield
- 405 - Removal and installation of reveal molding on windshield
- 430 - Removal and installation of headliner
- 449 - Removal and installation of rear pillar trim
- 458 - Removal and installation of hat rack and first aid kit
- 470 - Removal and installation of center pillar trim
- 480 - Removal and installation of trunk cover
- 490 - Install interior padding at bulkhead (after renewal of bulkhead)
- 495 - Removal and installation of cover on rear pillar, outside
- 510 - Removal and installation of ornamental rod on edge of front or rear door
- 590 - Removal and installation of trimstrips in range of entrance
- 700 - Removal and installation of of partition between tank and trunk
72 - Doors
- 100 - Removal and installation of front door liner
- 101 - Removal and installation of rear door liner
- 110 - Removal and installation of window regulator
- 140 - Removal and installation of arm rest with grip
- 160 - Removal and installation of inner sealing rail
- 170 - Removal and installation of outer sealing rail
- 180 - Removal and installation of front door window lift
- 181 - Removal and installation of rear door window lift
- 185 - Removal and installation of front door electric window controls
- 187 - Removal and installation of rear door electric window controls
- 190 - Removal and installation of front door crank operated window
- 191 - Removal and installation of rear door crank operated window
- 195 - Adjusting front door crank operated window
- 197 - Removal and installation of rear door fixed window
- 198 - Removal and installation of of flexible window running rail
- 210 - Removal and installation of door retainer
- 214 - Removal and installation of front door reveal molding
- 220 - Removal and installation of front or rear door rubber frame
- 230 - Removal and installation of front door inside controls
- 231 - Removal and installation of rear door inside controls
- 240 - Removal and installation of front door outside grip
- 241 - Removal and installation of rear door outside grip
- 250 - Removal and installation of front door lock
- 251 - Removal and installation of rear door lock
- 258 - Removal and installation of modified vacuum element
- 260 - Removal and installation of striker
- 270 - Removal and installation of exterior rear view mirror
75 - Trunk lid, fuel flap
77 - Slide roof (sun roof), top, racks
- 100 - Removal and installation of sun roof lid (electric sun roof)
- 110 - Adjusting sun roof lid (electric sun roof)
- 140 - Removal and installation of teleflex cable
- 150 - Removal and installation of teleflex tube
- 180 - Removal and installation of holder with motor and gear
- 190 - Troubleshooting instructions for electric sun roof
- 195 - Checking and adjusting slip clutch of sun roof motor (round motor)
- 200 - Removal and installation of sun roof lid (mechanical sun roof)
- 210 - Adjusting sun roof lid (mechanical sun roof)
- 250 - Removal and installation of sun roof wind deflector
80 - Central locking system, comfort hydraulics
- 010 - General
- 020 - Design and operation of central interlock
- 200 - Removal and installation, as well as adjustment of vacuum switch of driver's door
- 210 - Removal and installation of vacuum element of front passenger's door
- 220 - Removal and installation of vacuum element for rear doors
- 230 - Removal and installation of vacuum element of tank filler neck flap
- 240 - Removal and installation of vacuum element for trunk lid
- 241 - Removal and installation of vacuum element for rear door
- 250 - Removal and installation of vacuum supply tank
- 260 - Checking central interlock
- 900 - Functional diagram central interlock
- 901 - Functional diagram central interlock and air conditioning system
- 902 - Functional diagram central and seat backrest locking system with air conditioning system
82 - Electrical system body; Radio, windshiold washer system, light range regulator
- 052 - Removal and installation of lamp unit
- 062 - Removal and installation of lamp unit bulbs
- 252 - Removal and installation of tail lamp unit
- 348 - Removal and installation of license plate lamp
- 500 - Connection for radio
- 530 - Function of automatic antenna (USA) starting 1977
- 610 - Removal and installation of wiper arm
- 620 - Removal and installation of wiper blade
- 625 - Removal and installation of wiper blade rubber profile strip
- 630 - Removal and installation of wiper linkage
- 680 - Removal and installation of wiper motor
- 780 - Wiring diagram roar window wiping washing system, 2nd version
- 800 - Operation of seat heating system
- 810 - Checking seat heating system
- 820 - Removal and installation of pushbutton switch for seat heating system and renewing bulb
- 830 - Renewing heating pad of seat heating system
83 - Climate control
- 100 - Removal and installation of heater box
- 110 - Removal and installation of heat exchange
- 112 - Removal and installation, adjustment of bowden wires on water valve for heater
- 113 - Removal and installation, adjustment of bowden wires on water valve for heater
- 115 - Removal and installation of water valve for heater
- 120 - Removal and installation of heater blower
- 140 - Removal and installation of ornamental grille on air inlet
- 150 - Removal and installation of ring nozzles right or left on instrument panel
- 256 - [520] Removal and installation of electromagnetic clutch
- 500 - General description and operation of air-conditioning system
- 502 - Regrigerant circuit
- 504 - Safety measures
- 506 - Repair instructions for air-conditioning system
- 508 - Control of air-conditioning system
- 510 - Function test and quick test of air-conditioning system
- 512 - Leak test and evacuation
- 514 - Refilling or replenishing air-conditioning system
- 516 - Draining of air-conditioning system
- 518 - Cleaning of air conditioning system
- 520 - Checking oil level in refrigerant compressor
- 522 - Removal and installation of refrigerant compressor
- 524 - Reonditioning of refrigerant compressor
- 526 - Removal and installation of electromagnetic clutch
- 528 - Removal and installation of condenser
- 530 - Removal and installation of receiver dehydrator
- 532 - Removal and installation of pressure switch or temperature switch in receiver dehydrator
- 534 - Removal and installation of expansion valve
- 536 - Removal and installation of evaporator housing
- 538 - Removal and installation of evaporator
- 540 - Removal and installation of blower
- 542 - Removal and installation, adjustment or checkup of temperature vacuum switch or temperature dial and temperature sensor for air-conditioning system
- 544 - Removal and installation of vacuum elements
- 545 - Checking vacuum elements and temperature vacuum switch for leaks
- 546 - Removal and installation of supplementary fan
- 600 - Operation of automatic climate control
- 601 - Manual and optical function test of automatic climate control
- 602 - Preparation for test, connecting adapter to volt/ohm measuring instrument
- 603 - Function test of total system and remedies (with adapter)
- 604 - Vacuum function diagrams
- 607 - Output test
- 614 - Preparations for vacuum test
- 615 - Testing check valve and vacuum reservoir
- 620 - Testing vacuum circuit I, II and III
- 622 - Testing vacuum circuit IV, V and VI
- 624 - Testing vacuum circuit VII
- 625 - Removal and installation of mono valve
- 628 - Testing switchover valves
- 630 - Removal and installation of recirculating pump
- 635 - Removal, installation and disassembly of control unit
- 640 - Removal and installation of in-car temperature sensor
- 643 - Removal and installation of air jet nozzle
- 645 - Removal and installation of temperature sensor for heat exchanger
- 650 - Removal and installation of ETR switch
- 660 - Removal and installation of switchover valves
- 665 - Removal and installation of vacuum elements
- 675 - Removal and installation of electronic switching unit for temperature control
- 676 - Removal and installation of electronic switching unit for blower control
- 678 - Removal, installation and checking of temperature switch for cold-engine lock
86 - Emergency equipment, sanitary equipment, kitchen
88 - Attachments, outside flaps
- 100 - Removal and installation of front fender
- 200 - Removal and installation of front bumper
- 205 - Remove and install rubber cover at front bumper
- 220 - Removal and installation of rear bumper
- 222 - Removal and installation of rubber cover on rear bumper
- 300 - Removal and installation of engine hood
- 305 - Removal and installation of engine hood support
- 306 - Removal and installation of engine hood hinge
- 310 - Removal and installation of cable control for engine hood
- 400 - Removal and installation of radiator shell
- 401 - Removal and installation of radiator grille
- 402 - Removal and installation of trim strips to radiator grille
- 405 - Removal and installation of Mercedes star
- 410 - Removal and installation of air flow grille under front bumper
91 - Seats, cots, restraint systems
- 100 - Removal and installation of front seat (driver's seat)
- 110 - Removal and installation of front seat (passenger's seat)
- 120 - Removal and installation of reclining seat fittings
- 165 - Removal and installation, reconditioning of folding armrest for driver's seat
- 170 - Removal and installation of rear seat and rear seat backrest
- 300 - Remedy for electrostatic charge on seat
- 500 - Removal and installation of safety belt
- 550 - Exchange instructions for safety belt
94 - Body noises, sound insulation
97 - Body sealing, anti-corrosion protection
98 - Paintwork
99 - Technical literature; Validity list, administration
MM - Maintenance Manual
- Intro - Maintenance Manual Introduction
- 0050 - Inspecting component condition
- 0051 - Inspecting condition of lines and hoses
- 0053 - Inspecting components, lines and hoses
- 0090 - Suspension and body structure inspection
- 0091 - Water leakage and corrosion inspection
- 0101 - Engine oil and filter change
- 0560 - Adjusting valve clearance
- 0561 - Checking valve clearance
- 0750 - Checking and adjusting idle speed
- 0758 - Checking and adjusting idle speed
- 0760 - Checking injection timing
- 0761 - Adjusting injection timing
- 0780 - Replacing fuel filter
- 0781 - Replacing fuel prefilter
- 0932 - Cleaning metal-reinforced air filter element
- 0980 - Replacing air filter element
- 0981 - Replacing air filter elements
- 1350 - Checking condition and tension of V-belts
- 1351 - Inspecting poly-V-belt
- 1470 - Checking intake/exhaust manifold seating
- 1480 - Replacing oxygen sensor
- 1550 - Check spark plugs, replace if necessary
- 1580 - Replacing sparkplugs
- 2010 - Checking coolant level/antifreeze protection
- 2011 - Checking coolant level
- 2050 - Checking cooling and heating system
- 2080 - Replacing coolant
- 2290 - Adjust engine stop, retorque engine mount bolts
- 2291 - Adjust engine stop
- 2551 - Checking clutch disk for wear
- 2601 - Manual transmission oil change
- 2610 - Manual transmission, checking, correcting oil level
- 2702 - Automatic transmission fluid and filter change
- 2710 - Automatic transmission, checking, correcting fluid level
- 2801 - Transfer case fluid change
- 2810 - Transfer case, checking, correcting fluid level
- 2910 - Clutch system, checking, correcting fluid level
- 2950 - Clutch system, inspect
- 3022 - Inspecting, lubricating throttle linkage
- 3052 - Checking and adjusting idle speed adjuster
- 3211 - Level control, ADS, ASD, 4MATIC, fluid level
- 3251 - Inspecting self-leveling suspension
- 3310 - Front axle, checking, correcting oil level
- 3353 - Checking front axle ball joints
- 3355 - Checking ball joints using special tool
- 3501 - Rear axle oil change
- 3510 - Rear axle, checking, correcting oil level
- 3565 - Rear axle mount, adjusting limiting stop
- 4050 - Inspecting/rotating wheels
- 4051 - Inspecting tires
- 4060 - Correcting tire pressure
- 4070 - Tightening wheel bolts
- 4152 - Inspecting drive shaft flexible coupling
- 4210 - Checking brake fluid level
- 4250 - Inspecting brake lines for damage
- 4251 - Checking brake pad/disk thickness
- 4252 - Inspecting, cleaning brake disks
- 4256 - Inspecting parking brake cable
- 4261 - Adjusting parking brake
- 4280 - Replacing brake fluid
- 4290 - Brake test, parking brake check
- 4611 - Check power steering fluid level
- 4650 - Checking steering play
- 4671 - Retightening steering bolts
- 4750 - Checking fuel system condition
- 4970 - Retightening exhaust flange
- 4971 - Retightening exhaust system connections
- 5410 - Checking and correcting battery fluid level
- 5451 - Checking warning and indicator lamps
- 6030 - Cleaning water drains
- 6190 - Removing and installing engine compartment lower panel
- 7220 - Lubricating door hinges
- 7221 - Lubricating door locks
- 7710 - Hydraulic top, checking and correcting fluid level
- 7730 - Sun roof, clean and grease rails
- 7750 - Soft top, checking locking tabs
- 8210 - Checking, correcting windshield washer fluid level
- 8230 - Cleaning cassette deck tone head
- 8231 - Cleaning antenna mast
- 8251 - Headlamp and exterior lamp inspection
- 8252 - Windshield & headlamp wiper/washer inspection
- 8280 - Replacing windshield wiper blade
- 8312 - Checking, correcting A/C refrigerant charge
- 8381 - Replacing dust filter for heating/ventilation
- 8382 - Replacing active charcoal filter
- 8383 - Replacing recirculating air filter
- 8820 - Lubricating folding side mirror
- 8821 - Lubricating hood
- 9150 - Inspecting safety belts for damage
- 9151 - Backrest lock - check operation
- 9490 - Removing and installing lower noise encapsulation panels
- 9850 - Checking body for paint damage
OM - Owner's Manual
- Intro - Introduction
- 08 - Instruments and Controls
- 10 - Instrument Cluster
- 12 - Keys and Locks
- 13 - Central Locking
- 14 - Anti-Theft Alarm System
- 15 - Adjustment of Driver's Seat and Front Passenger Seat
- 16 - Seat Heater
- 17 - Safety Head Restraints
- 18 - Armrest
- 19 - Seat Belts (300CD)
- 21 - Seat Belts (300D)
- 24 - Steering Lock
- 25 - Lighting Switch
- 26 - Combination Switch
- 27 - Cruise Control
- 28 - Automatic Climate Control
- 33 - Mirrors
- 34 - Sun Visors, Heated Rear Window
- 35 - Interior Lamps
- 36 - Power Windows
- 37 - Lighter, Sliding Roof
- 38 - Radio
- 46 - Hood
- 47 - Have the following items checked regularly and prior to any long trip
- 48 - Parking Brake, Starting and Turning off the Engine
- 50 - Starting and Shifting Gears
- 52 - Safe Driving
- 54 - Safe Driving (continued)
- 55 - The First 1500 km / 1000 miles, Special Operating Conditions
- 56 - Special Operating Conditions (continued)
- 58 - Mercedez-Benz Maintenance System
- 59 - Spare parts, Cleaning and Care of the Vehicle
- 59a - Spare parts, Cleaning and Care of the Vehicle
- 64 - Ash trays, Rear Seat Cushion
- 65 - Bleeding the Fuel System; Turning off Engine Manually
- 66 - First Aid Kit; Luggage or Ski Racks; Spare Wheel, Jack, Vehicle Tool Kit
- 67 - Wheels, Tires
- 68 - Changing Wheels
- 69 - Engine Oil Level Check
- 70 - Checking Coolant Level; Adding Coolant
- 71 - Automatic Transmission Fluid Level
- 72 - Headlamp Adjustment; Replacing Bulbs
- 76 - Fuses; Battery
- 77 - Emergency Operation of Sliding Roof; Unlocking of the Filter Flap
- 78 - Tow-starting and Towing the Vehicle
- 79 - Jump Starting
- 82 - Identification Plates
- 83 - Vehicle Data Cards; Warranty Coverage
- 84 - Technical Data
- 86 - Fuels, Coolants, Lubricants, etc. Capacities
- 91 - Service Literature
- 92 - Consumer Information
Ref: Frank Mallory's database and https://mercedes-benz-publicarchive.com